Controlled Release Microencapsulation

Controlled Release Microencapsulation

Transport Mechanisms of Controlled Release
Wurster Coated Pellet

Mass transport mechanisms of drug release through a microencapsulation pellet formulation were investigated with focused ion beam scanning electron microscopy (FIB-SEM). Through careful control of imaging conditions, sub-surface cross sectional images were acquired on two coated pellet samples manufactured by a Wurster fluid bed coating process. Image analysis of microporosity, pore size distribution, and pore connectivity in 3D provided a matrix of parameters to quantitatively compare samples from different formulations and processing conditions. Image-based computational fluid dynamics simulations were employed to correlate membrane microporosity with flow permeability. Through high resolution FIB-SEM characterization, quantitative microporosity analysis, and mechanistic investigations of flow via image-based simulations, it was found that a 10% difference in the water content of the mixed aqueous-organic solvent used to dissolve polymers had a significant impact on the controlled release performance. This approach provides an analytical avenue to evaluate effects of permeation enhancers, solvents, and other process conditions on controlled release formulations and microencapsulations.

FIB-SEM imaging and quantitative AI analysis can characterize microporosity networks in 3D, providing insights into mechanisms of controlled drug release. This cross-section was obtained on a microencapsulated pellet prepared by a Wurster coating process. 

Journal of Drug Delivery Science and Technology Paper: Characterization of transport mechanisms for controlled release polymer membranes using focused ion beam scanning electron microscopy image-based modeling
In collaboration with Merck

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S. Zhang, G. Byrne. Characterization of transport mechanisms for controlled release polymer membranes using focused ion beam scanning electron microscopy image-based modelling, Journal of Drug Delivery Science and Technology. 60 (2021) With Merck. DOI.

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